Timber Cutting Sawmill Rugged Machine For Wood
A portable sawmill is a compact, movable machine designed for cutting logs into lumber. It's ideal for individuals or small businesses that need to process logs on-site, especially in remote locations or on a small scale. These sawmills are commonly used by hobbyists, woodworkers, and those involved in sustainable forestry practices.
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The portable Timber Cutting Sawmill is an exceptional choice for those seeking a robust, adaptable, and high-performing milling solution. Designed to cater to a broad spectrum of users—from hobbyists and contractors to commercial operations—it seamlessly blends versatility, portability, and efficiency, meeting the needs of both small-scale projects and demanding timber milling tasks.
The main features of portable sawmill machinery are crucial to their functionality, ensuring that they provide the precision, portability, and safety necessary for both hobbyists and professional woodworkers.
Key Features of the JR59 Portable Wood Sawmill
Versatility
Multi-Power Capabilities: The JR59 is designed to operate efficiently with various power sources, including gasoline engines, diesel engines, or electric motors. This flexibility ensures it can be used in remote locations without access to electricity or in workshops with a stable power supply.
Customizable Cutting Dimensions: With adjustable blade heights and settings, it can produce boards of different thicknesses to meet specific project needs, from thin planks to thicker beams.
Portability
Compact Design: The sawmill is lightweight yet sturdy, making it easy to transport between job sites or set up in confined spaces.
Trailer-Mounted Option: For enhanced mobility, it can be mounted on a trailer frame, allowing operators to bring it directly to the location of the logs, reducing transportation costs and time.
Precision Cutting
High-Quality Band Saw Blade: The JR59 uses a thin-kerf horizontal band saw blade, which ensures accurate, smooth cuts with minimal wood waste.
Stable Log Clamping System: The built-in clamping mechanism holds logs securely in place, preventing movement during operation and enabling consistent results.
Durable Construction
Heavy-Duty Frame: Built with high-grade steel, the JR59 is designed to withstand the rigors of regular use in demanding environments.
Weather-Resistant Coating: Its components are treated to resist rust and wear, making it suitable for outdoor use in various weather conditions.
| Sawmill parameters | JR59 | JR69 | JR80 | JR1000 |
| Max Log Cutting Dia(cm) | 60 | 70 | 92 | 105 |
| Max Log Cutting Dia(inch) | 24 | 28 | 36 | 41 |
| Max Log Cutting Length | 3.5m | 3.5m | 3.5m | 3.5m |
| Track Length | 4m | 4m | 4m | 4m |
| Motor Power | 5.5KW/18HP | 5.5KW/18HP | 7.5KW/18HP | 11KW/27HP |
| Engine power | Electricity/Gasolie /Diesel | Electricity/Gasolie /Diesel | Electricity/Gasolie /Diesel | Electricity/Gasolie /Diesel |
| Packing Size | 2.1m*1m*1.5m | 2.1m*1m*1.6m | 2.1m*1m*1.76m | 2.1m*1m*1.76m |
| Voltage Options | 220V/380V | 220V/380V | 220V/380V | 380V |
| Saw Wheel Diameter | 400mm | 400mm | 500mm | 500mm |
| Blade Size | 3300*35*0.9mm | 3300*35*0.9mm | 4200*35*0.9mm | 4200*35*0.9mm |
| Lifting | Manual | Manual | Manual | Manual |
| Walking | Manual | Manual | Manual | Manual |
| Safe cutting Speed | 6m/min | 6m/min | 4m/min | 4m/min |
| Dimension | 4m*2.5m*1.8m | 4m*2.5m*1.8m | 4m*2.5m*1.8m | 4m*2.5m*1.8m |
| Weight | 500kg | 500kg | 650kg | 770kg |
| Warranty | 1 year | 1 year | 1 year | 1 year |
| Color customization | Supported | Supported | Supported | Supported |
| Logo customization | Supported | Supported | Supported | Supported |
From the details, we have an advantage in those areas
1.About lifting system
Competitor Issues Our Advantages
Competitor Issues:
1.Steel wire rope is used for lifting and easy to wear.
2.Sudden interruption will lead to great security risks.
3.Pulley design is adopted,the structure is complex,and there may be more fault points.
Our Advantages:
1. Chain Design: Simple Structure and Convenient Replacement
Simple Structure:
The chain mechanism is engineered with a straightforward design, which ensures ease of maintenance, operation, and repair. A simplified structure reduces the likelihood of operational issues, making it reliable for long-term use.Convenient Replacement:
The chain's modular design allows for quick and easy replacement of worn-out or damaged components. This reduces downtime and ensures the machine stays operational, which is particularly valuable in commercial or high-frequency applications.
2. Sprocket and Bearing Durability
Bearing-Integrated Sprocket:
The sprocket is designed to rotate on a bearing, which minimizes friction and reduces wear over time. This design ensures smooth operation, extending the lifespan of the system even under heavy-duty usage.Resistance to Wear:
The integration of high-quality bearings and durable materials in the sprocket minimizes mechanical stress, allowing it to withstand repeated lifting and lowering operations without failure.Tested Reliability:
The system's durability has been rigorously tested for 30,000 cycles of lifting and lowering without fault, ensuring its performance consistency and longevity. This level of testing demonstrates the reliability of the machine, giving users confidence in its ability to handle demanding tasks.
2.About sawhead lifting track
Competitor Issues Our Advantages
Competitor Issues:
1.The lifting track adopts hard friction which is easy to wear, the lifting is not smooth,and it is easy to get stuck.
2.The sawwheel needs to be adjusted on four sides,which is difficult to adjust.
Our Advantages:
1.Improved Accuracy: The stable and smooth lifting action allows for precise adjustments to cutting depth, essential for producing high-quality lumber or finely milled products.
2.Increased Reliability: The anti-jamming design ensures uninterrupted operation, reducing downtime and maintenance requirements.
3.Better User Experience: The smooth and controlled lifting action makes the system easier and safer to operate, even for less experienced users.
3.About Saw Head Positioning Unit
Competitor Issues Our Advantages
Competitor Issues:
1.Mechanical locking device through pin shaft and wheel disc.
3.The pin shaff is easily worn due to vibration,resulting in potential safety hazards.
4.Lifting of sawing machine is more laborious.
Our Advantages:
1.Operator Comfort: The labor-saving design makes it easier for users to lift and adjust the blade without physical strain, even for extended periods of operation.
2.Safety and Stability: The locking mechanism prevents accidental blade movement, ensuring safe and controlled operation.
3.High Precision: The reducer and locking system together deliver precise, repeatable results, critical for both small-scale woodworking and large-scale timber milling.
4.Durability: The steady lifting motion reduces mechanical stress, extending the lifespan of the lifting mechanism and the saw blade.
4.About the trailers track and log supporting
Competitor Issues Our Advantages
Competitor Issues:
1.T-shaped guide rail is adopted , and the operation is not stable enough.
Our Advantages:
1. Adjustable Horizontal Log Supporting
Flexibility for Various Log Sizes:
Adjustable horizontal log supports allow operators to securely position logs of different diameters and lengths on the sawmill bed. This adjustability ensures proper alignment, which is essential for accurate sawing and reducing material waste.Enhanced Cutting Precision:
By securing the log in an optimal position, the sawmill can deliver more consistent and precise cuts. Adjustable supports prevent movement during sawing, ensuring smooth, clean results.Versatility:
The ability to adjust log supports makes the sawmill more versatile, accommodating a wide range of log types, whether small and uniform or large and irregular.
2. Double-Layered Tracks for Increased Sturdiness
Reinforced Design:
Double-layered tracks provide a stronger and more durable base for the sawmill. This added rigidity ensures that the tracks can withstand the heavy loads of large logs without bending or warping over time.Improved Stability:
The dual-layer construction minimizes vibrations and movement during operation, ensuring the saw blade remains steady while cutting. This stability directly contributes to high cutting accuracy.Longevity:
The robust design of double-layered tracks increases the lifespan of the sawmill, reducing the need for frequent repairs or replacements, even in demanding environments.
3. Spring Plates in Trailers for Vibration Reduction
Better Shock Absorption:
The use of spring plates in trailers reduces vibration and shock during transportation. This is particularly important for protecting the tracks and sawmill components from damage caused by rough terrain or bumpy roads.Increased Durability:
By minimizing the impact of vibrations, spring plates help to preserve the structural integrity of the tracks and other critical components, extending the lifespan of the equipment.Smoother Transport:
Spring plates ensure a smoother ride for the trailer, which not only protects the equipment but also makes transportation safer and more efficient.
5.Aout engine starting
Competitor Issues Our Advantages
Competitor Issues:
1.Manual start only.
2.The engine support frame is thin and vibrates greatly
Our Advantages:
1.Enhanced Usability:
The electric key start streamlines the operation, making it more user-friendly, particularly for operators who need quick, repeatable starts.
2.Increased Efficiency:
With the battery securely stored and the machine starting reliably, users can focus on their work without worrying about mechanical delays or maintenance issues.
3.Durability and Protection:
The dedicated storage box ensures the battery is protected from damage, enhancing its longevity and reducing the need for frequent replacements.
Function
1. Trailer Spring Plate: Improved Stability and Vibration Reduction
2. Sturdy Trailer Towing Device:The towing device is designed for heavy-duty applications, ensuring that the trailer can be securely attached to a towing vehicle without risk of detachment or failure during transit.
3.Saw Blade Roller Guide and Cooling System
Precise Saw Blade Tracking:
The roller guide ensures the saw blade remains properly aligned while cutting. This prevents deviations that could compromise the accuracy of cuts, resulting in cleaner, more precise lumber production.Built-in Cooling System for the Blade:
The cooling system helps to maintain the blade's optimal temperature during operation by reducing heat generated from friction. This minimizes the risk of warping, blade breakage, or overheating.
4. Rail Anti-Collision Block:By cushioning collisions, the block minimizes wear and tear on the rail, preserving its structural integrity and extending its lifespan.
5. Adjustable Log Support:Adjustable supports allow users to quickly set up the sawmill for logs of varying dimensions, saving time and effort while increasing productivity.
6. Portable Saw Blade Tensioning Wrench:Maintaining the correct blade tension reduces wear and tear, helping to preserve the blade’s sharpness and durability.
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