Industrial Wood Sawmill Line Lumber Cutting Machine

JIERUI’s sawmill production lines offer a holistic approach to wood processing, leveraging the power of automation and optimization to create a more efficient, profitable, and sustainable operation. By reducing waste, cutting costs, improving production speed, and enhancing product quality, JIERUI enables sawmills to stay ahead in a competitive and rapidly evolving market. Whether a sawmill is looking to scale operations, improve sustainability, or enhance overall efficiency, JIERUI’s systems provide the tools necessary for long-term success.

Jierui Industrial’s sawmilling equipment offers a highly efficient, cost-effective solution for high-volume wood processing with a focus on simplicity and low energy consumption. The key advantages of Jierui’s sawmill lines, including their ability to process larger logs without the need for sorting and peeling, are vital for sawmills looking to reduce costs and improve profitability.

1. Increased Log Diameter Processing (Up to 45 cm)

• Higher Yield per Log: The ability to process logs with diameters up to 45 cm, compared to the industry standard of 35 cm, allows sawmills to handle larger logs. This translates to a higher yield per log, as larger diameter logs tend to be cheaper per centimeter and produce more usable lumber.

• Cost Reduction: By processing larger logs, sawmills can lower raw material costs and make better use of available wood. The economic benefit of utilizing logs with a larger diameter is significant, especially as prices for logs are often based on per centimeter costs.

2. No Log Sorting Required

• Simplified Operations: One of the standout features of Jierui's industrial sawmill lines is their ability to handle logs from 15 cm to 45 cm in diameter without sorting. This is a major cost-saving advantage, as it eliminates the need for additional sorting equipment and the associated costs of labor, energy, and space for sorting operations.

• Fewer Operational Interruptions: Without the need for sorting, the production line operates more continuously and smoothly, leading to fewer disruptions and reduced maintenance requirements.

3. Saving on Labor and Energy Costs

• Reduced Personnel Requirements: The simplified processing system reduces the need for manual labor across several stages of production, making the entire operation more efficient and less reliant on a large workforce.

• Lower Maintenance Costs: The simplicity of the system and the absence of a separate sorting or peeling line mean there are fewer components that require maintenance, reducing both downtime and the costs associated with equipment repair and replacement.

Product details

The saw blade roller guide device and band saw blade cooling system are two essential components in modern sawmill operations. These systems help improve the performance, longevity, and efficiency of the cutting process, ensuring high-quality cuts, reduced wear on equipment, and better overall productivity. 

A log press wheel is a crucial component in sawmill operations, primarily used in the processing of logs before they are cut into lumber. It serves a vital role in positioning, stabilizing, and feeding logs through the sawmill system, ensuring smooth and efficient processing.

Automatic feed is an integral part of modern sawmill operations that increases productivity, reduces labor costs, improves safety, and ensures higher cutting quality. Automatic feeding systems provide sawmills with a competitive advantage and are designed to meet the growing demand for high-quality wood while minimizing operating costs.

A bark separator is a key piece of equipment in sawmills and wood processing plants that removes the bark from logs before they are processed into lumber or other wood products.

A log loading rack is a piece of equipment used in sawmills and wood processing operations to load logs onto conveyors, trucks, or other machinery for further processing. The log loading rack facilitates the safe and efficient handling, transportation, and positioning of logs, ensuring that they are moved smoothly from one part of the sawmill to another. These racks are crucial for reducing manual labor, improving productivity, and enhancing the overall efficiency of sawmill operations.

Workflow

The workflow in a sawmill is designed to transform raw logs into usable lumber through a series of well-organized and sequential steps. Each step in the process plays a critical role in ensuring that the final product meets the desired specifications in terms of quality, size, and finish.

1. Debarking

Remove the outer bark from the logs to ensure clean, high-quality lumber and to prevent debris from affecting the saw blades. The bark is typically not used in lumber production and may interfere with the efficiency of the cutting process.

2. Sawing

Cut the logs into rough boards or billets, transforming them from a raw log into a shape that can be further processed into specific lumber products. This is typically the first step in creating usable lumber.

3. Re-Sawing

Further reduce the thickness or dimensions of the rough-cut boards or billets produced during the sawing step. This process fine-tunes the lumber to meet specific size requirements.

4. Edging

Trim off the irregular or rough edges of the boards to create a uniform width. This step improves the appearance of the boards and ensures they are ready for use in construction or furniture making.

The Sawmill Line Workflow involves a systematic sequence of steps that convert raw logs into high-quality lumber ready for use in construction, furniture making, and other wood product industries. Each step in the workflow—from debarking to sawing, re-sawing, and edging—is designed to maximize efficiency, reduce waste, and improve the quality of the final product.

By ensuring that logs are properly prepared and processed at each stage, sawmills can enhance both the value and yield of their raw materials, leading to more efficient operations and higher-quality end products.

Product display

Company Profile

Shandong JIERUI Machinery Equipment Co., Ltd. is the world's leading manufacturer of high-quality sawmills. Focusing on production and research and development, the company serves a wide range of industries and currently serves more than 12,000 businesses worldwide. The products have been successfully exported to 61 countries. The company's products include log sawing equipment, solid wood furniture processing machinery and wood splitting equipment. Shandong Jeri's commitment to standardized quality management and excellent customer service has won the trust and loyalty of global customers, positioning it as the world's top sawmill supplier. In addition to maintaining a strong commitment to excellence, Shandong Jeri actively pursues technological innovation and strives to accelerate the development of advanced sawmills. Through continuous improvement of its products and services, the company aims to provide the best sawmill production line solutions to meet the changing needs of its global partners.

Come to us for pricing!

Contact us today for a free product brochure containing detailed product information, inspiration and insights.